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Full Automatic Horizontal CNC 4 Corner uPVC Welding-Cleaning Line machine

Product Description

Main components and configuration

No.

Parts Name

Brand

1

Low-voltage electrical apparatus

Siemens, Germany

2

PLC

Siemens , Germany

3

Servo motor and driver

Siemens, Germany

4

Button

Schneider, France

5

Proximity switch

Schneider, France

6

Relay

Panasonic, Japan

7

Air pipe(PU pipe)

Morita, Japan

8

Inverter

Taiwan, Delta

9

cylinder

Taiwan·AirTAC/Sino-Italy Joint Venture··Yiri

10

Solenoid valve

Taiwan·AirTAC

11

Oil water separator (filter)

Taiwan·AirTAC

12

ball screw

Taiwan·PMI

13

Linear guide rail

Taiwan·PMI/HIWIN

14

Temperature control meter

Hongkong·Yudian

15

spindle

Shenzhen·Shenyi

Feature of upvc window machine

1. Used for automatically realizing the welding and cleaning of frame or sash, composed of welding unit, transfer unit, manipulator and corner cleaning unit, etc.

2. Welding double layers for 2 unit one time.

3. The cleaning has 4 heads, automatic transfer the window and cleaning 2 corner one time.

4. Imported computer control system, with high reliability.

5 Production ability between main units matched each other.

6 Automatically program and select processing programs.

7. Apply to high grade and mass windows production.

8. Seamless and non-seamless function both.

9. Automatic welding and delivery to cleaning, auto cleaning and auto feed out.

 

Welding Unit

1. Horizontal structure arrangement for the stable running.

2. Imported computer drive system ensured its high stability.

3. Size error compensation is available and high accuracy.

4. Special locating system and impaction device ensured its size precision.

5. Strengthen the corner welding and achieve good corner cleaning effect.

6. Supporter with proper design keeps the running stable.

7. Auto profile discharging device.

8.double layers for 2 unit one time

 

Cleaning Unit

1. Eight groups of different cutters can achieve the cleaning of corner welding.

2. High processing efficiency for adopting four-axis servo-drive system.

3. Imported computer system and drive system ensured its high reliability.

4. Cutters with unneeded change can process more than one hundred profiles.

5. Error compensation between arc and beeline is possible and good cleaning appearance given.

6.4 heads cleaning.

 

Transfer Unit & Manipulator

1. Transfer unit: used for automatically conveying the frame or sash after welding.

2. Manipulator: used for transferring the frame or sash to the precise position.

3. No labor needed in the transfer.

 

Packaging & Delivery

1, plastic stretch film coating;
2, steel pallet and plywood case package;
3, LCL or FCL by sea transportation;

Main technical parameters

No.

Name

Parameters

1

Voltage

AC380V/50HZ Three-phase four-wire

2

Working pressure

0.6~0.8MPa

3

Air consumption

100L/min

4

Working environment

CNC Controller:-5℃~60℃

LCD screen:0℃~60℃

Pneumatic Components:-5℃~70℃

5

Total Power

Total Power:15KW

Spindle motor power:0.75KW×3

Conveying motor power:0.37KW×3

Welding unit:1KW×1+0.75KW×2

Corner cleaning unit:1KW×2+0.4KW×1

Heating plate power:1.5KW×4(AC220V)

6

Spindle speed of disc milling cutter

0~12000r/min(frequency control)

7

Spindle speed of end mill

0~24000r/min(frequency control)

8

Specification of right angle drill and milling cutter

∮6×∮7×80(diameter × shank diameter × length)

9

End mill specifications

∮6×∮7×100(diameter×shank diameter × length)

10

Welding height

30~130mm

11

Welding width

30~120mm

12

Welding precision

Length、Width≤2mm;diagonal≤2.5mm

13

Welding range

400×450mm~2400×3000mm

14

Cleaning Width

20~120mm

15

Cleaning Height

30~130mm   

16

Overall dimension (L × w × h)

About 14500×5500×2000mm

Welding unit:3700mm

Corner cleaning unit:3000mm

Conveying unit:3000mm+2500mm

17

Weight

Total Weight:4000Kg

Welding unit:2600Kg

Corner cleaning unit:800Kg

Conveying unit:300Kg+130kg

More Pictures of machine

图片7.png 图片8(a1267ee626).png
图片9(6115de6122).png 图片10(8b971eb4e7).png
图片11(87aa5d1c44).png 图片12(24b4d35ee4).png
图片13(c15492e56b).png 图片14(cf3ab4a436).png

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